Ensemble Machine Learning Models for Accurate Prediction of the Carbon Footprint of SCM-Blended Concrete

https://doi.org/10.56741/IISTR.esl.002078

Authors

Keywords:

concrete, carbon footprint, machine learning, materials

Abstract

Concrete contributes approximately 8% of global CO₂ emissions. The incorporation of Supplementary Cementitious Materials (SCMs) as partial cement replacements is widely recognized as an effective strategy to reduce the carbon footprint of concrete. However, accurately quantifying the relationship between mix composition and carbon emissions remains challenging. This study develops a machine learning model to predict the carbon footprint of SCM-based concrete using material composition data. A global dataset comprising 1,456 mix designs collected from 136 publications across 27 countries was compiled, resulting in 1,294 valid samples after preprocessing. Four regression algorithms were evaluated: Support Vector Regression (SVR), Random Forest Regression (RFR), Decision Tree Regression (DTR), and Gradient Boosting Regression (GBR), with hyperparameter tuning using 5-fold cross-validation. All models achieved high predictive accuracy (R² > 0.998), with GBR demonstrating the best performance (R² = 0.9996; RMSE = 1.7452 kg CO₂/m³; MAE = 1.2779 kg CO₂/m³). Feature importance analysis identified cement as the dominant contributor (>99.8%) to emissions. Sensitivity analysis confirmed a strong linear relationship between cement content and CO₂ emissions (~0.82 kg CO₂ per kg cement). These findings support emission-reduction strategies in sustainable concrete design.

Downloads

Download data is not yet available.

Author Biographies

Yulis Widhiastuti, Universitas Bojonegoro

is a lecturer in the Civil Engineering Study Program at Universitas Bojonegoro. She obtained her Bachelor of Engineering (S.T.) and Master of Engineering (M.T.) degrees in Civil Engineering. Her academic specialization is in Construction Materials, with research interests focused on sustainable concrete, innovative materials, and the development of environmentally friendly construction technologies. In addition to her teaching responsibilities, she is actively involved in research and scientific publications in the field of civil engineering, particularly in areas related to the performance and sustainability of construction materials. (email: yuliswunigoro@gmail.com). 

Eko wahyu Abryandoko, Universitas Bojonegoro

focuses on industrial engineering applications, including optimization, simulation, modeling, and robotics for rehabilitation and production systems. His work spans topics such as hybrid assistive robotic systems, exoskeleton design for post-stroke rehabilitation, climate-based agricultural optimization, and supply chain optimization using artificial neural networks. He has published multiple peer-reviewed journal articles in international and national journals, contributing to the advancement of both theoretical and applied industrial engineering. He also actively participates in academic and research activities that foster innovation and practical solutions in engineering. (email: abryandoko@gmail.com).

Laily Agustina Rahmawati, Universitas Bojonegoro

is a Lecturer in Environmental Science at Universitas Bojonegoro, Indonesia, where she has served since 2015. She is also the Head of the Institute for Research and Community Service (LPPM) at Universitas Bojonegoro since 2016. She earned her Doctoral degree (Dr.) in Environmental Science from Universitas Diponegoro in 2024. She previously obtained a Master of Science (M.Sc.) in Environmental Science from Universitas Gadjah Mada in 2011 and a Bachelor of Science (S.Si.) in Biology from Institut Teknologi Sepuluh Nopember in 2008. Her research interests focus on environmental science, ecology, biodiversity, soil and macrofauna diversity, heavy metal contamination, geosite ecosystem studies, and sustainable environmental management. She has published various scientific articles in reputable national and international journals indexed in Scopus and other databases. (email: laily.tiyangalit@gmail.com).

Ocha Silvia Kencana, Universitas Bojonegoro

is a student in the Department of Industrial Engineering at Universitas Bojonegoro, Bojonegoro, Indonesia. She is actively developing her skills in industrial engineering, focusing on production management, process optimization, and operational efficiency. (email: silviaocha5@gmail.com)

Putri Puja Pratiwi, Universitas Bojonegoro

is a student in the Department of Industrial Engineering at Universitas Bojonegoro, Bojonegoro, Indonesia. She is actively developing her expertise in industrial engineering, with a focus on production management, process optimization, and operational efficiency. (email: ppuja8839@gmail.com).

References

U. N. E. Programme, “2022 Global Status Report for Buildings and Construction: Towards a Zero emission, Efficient and Resilient Buildings and Construction Sector,” United Nations Environment Programme, Nairobi, 2022.

Ph. D. P. Kumar Mehta and Ph. D. Paulo J. M. Monteiro, Concrete: Microstructure, Properties, and Materials, Fourth Edition. 2006.

L. Hanle, “CO2 Emissions Profile of U.S. Cement Industry.”

D. J. M. Flower and J. G. Sanjayan, “Greenhouse gas emissions due to concrete manufacture,” International Journal of Life Cycle Assessment, vol. 12, no. 5, 2007, doi: 10.1065/lca2007.05.327. DOI: https://doi.org/10.1065/lca2007.05.327

V. M. Malhotra, “Introduction: Sustainable Development and Concrete Technology,” Concrete International, vol. 24, no. 7.

P. K. Mehta, “HIGH-PERFORMANCE, HIGH-VOLUME FLY ASH CONCRETE FOR SUSTAINABLE DEVELOPMENT.”

C. Shi, A. F. Jiménez, and A. Palomo, “New cements for the 21st century: The pursuit of an alternative to Portland cement,” 2011. doi: 10.1016/j.cemconres.2011.03.016. DOI: https://doi.org/10.1016/j.cemconres.2011.03.016

M. Thomas, Supplementary cementing materials in concrete. 2013. doi: 10.1201/b14493. DOI: https://doi.org/10.1201/b14493

J.-S. Chou, C.-K. Chiu, M. Farfoura, and I. Altaharwa, “Optimizing the Prediction Accuracy of Concrete Compressive Strength Based on a Comparison of Data Mining Techniques,” Journal of Computing in Civil Engineering, vol. 25, pp. 242-253, May 2011, doi: 10.1061/(ASCE)CP.1943-5487.0000088. DOI: https://doi.org/10.1061/(ASCE)CP.1943-5487.0000088

B. Young, A. Hall, L. Pilon, P. Gupta, and G. Sant, “Can the compressive strength of concrete be estimated from knowledge of the mixture proportions?: New insights from statistical analysis and machine learning methods,” Cem. Concr. Res., vol. 115, Sep. 2018, doi: 10.1016/j.cemconres.2018.09.006. DOI: https://doi.org/10.1016/j.cemconres.2018.09.006

H. Chen, C. Qian, C. Liang, and W. Kang, “An approach for predicting the compressive strength of cement-based materials exposed to sulfate attack,” PLoS One, vol. 13, no. 1, 2018, doi: 10.1371/journal.pone.0191370. DOI: https://doi.org/10.1371/journal.pone.0191370

P. G. Asteris, A. D. Skentou, A. Bardhan, P. Samui, and K. Pilakoutas, “Predicting concrete compressive strength using hybrid ensembling of surrogate machine learning models,” Cem. Concr. Res., vol. 145, 2021, doi: 10.1016/j.cemconres.2021.106449. DOI: https://doi.org/10.1016/j.cemconres.2021.106449

H. Nguyen, T. Vu, T. Vo, and H.-T. Thai, “Efficient machine learning models for prediction of concrete strengths,” Constr. Build. Mater., vol. 266, p. 120950, Jan. 2021, doi: 10.1016/j.conbuildmat.2020.120950. DOI: https://doi.org/10.1016/j.conbuildmat.2020.120950

S. A. Miller, A. Horvath, and P. J. M. Monteiro, “Readily implementable techniques can cut annual CO2 emissions from the production of concrete by over 20%,” Environmental Research Letters, vol. 11, no. 7, 2016, doi: 10.1088/1748-9326/11/7/074029. DOI: https://doi.org/10.1088/1748-9326/11/7/074029

P. Purnell, “The carbon footprint of reinforced concrete,” Advances in Cement Research, vol. 25, pp. 362-368, Dec. 2013, doi: 10.1680/adcr.13.00013. DOI: https://doi.org/10.1680/adcr.13.00013

明邱, “Dataset of compressive strength and slump of normal concrete,” Feb. 2024. doi: 10.17632/zrsbhndz9f.1.

H. Fu, X. Zhou, P. Xu, and D. Sun, “Prediction of Compressive Strength of Concrete Using Explainable Machine Learning Models,” Materials, vol. 18, no. 21, 2025, doi: 10.3390/ma18215009. DOI: https://doi.org/10.3390/ma18215009

M. Panahi, A. Gayen, H. R. Pourghasemi, F. Rezaie, and S. Lee, “Spatial prediction of landslide susceptibility using hybrid support vector regression (SVR) and the adaptive neuro-fuzzy inference system (ANFIS) with various metaheuristic algorithms,” Science of the Total Environment, vol. 741, 2020, doi: 10.1016/j.scitotenv.2020.139937. DOI: https://doi.org/10.1016/j.scitotenv.2020.139937

L. Breiman, “Random Forests,” Mach. Learn., vol. 45, no. 1, pp. 5-32, 2001, doi: 10.1023/A:1010933404324. DOI: https://doi.org/10.1023/A:1010933404324

G. Biau and E. Scornet, “A random forest guided tour,” Test, vol. 25, no. 2, 2016, doi: 10.1007/s11749-016-0481-7. DOI: https://doi.org/10.1007/s11749-016-0481-7

E. Pekel, “Estimation of soil moisture using decision tree regression,” Theor. Appl. Climatol., vol. 139, no. 3-4, 2020, doi: 10.1007/s00704-019-03048-8. DOI: https://doi.org/10.1007/s00704-019-03048-8

G. K. F. Tso and K. K. W. Yau, “Predicting electricity energy consumption: A comparison of regression analysis, decision tree and neural networks,” Energy, vol. 32, no. 9, 2007, doi: 10.1016/j.energy.2006.11.010. DOI: https://doi.org/10.1016/j.energy.2006.11.010

A. M. Al-Areeq, S. I. Abba, M. A. Yassin, M. Benaaf, M. Ghaleb, and I. H. Aljundi, “Computational Machine Learning Approach for Flood Susceptibility Assessment Integrated with Remote Sensing and GIS Techniques from Jeddah, Saudi Arabia,” Remote Sens. (Basel)., vol. 14, no. 21, 2022, doi: 10.3390/rs14215515. DOI: https://doi.org/10.3390/rs14215515

Published

2026-06-17

How to Cite

Widhiastuti, Y., Abryandoko, E. wahyu, Rahmawati, L. A., Kencana, O. S., & Pratiwi, P. P. (2026). Ensemble Machine Learning Models for Accurate Prediction of the Carbon Footprint of SCM-Blended Concrete. Engineering Science Letter, 5(02), 89–98. https://doi.org/10.56741/IISTR.esl.002078

Plaudit